Federal & Military Additive Manufacturing Solutions
Modernizing Defense – 3D Print the World’s Most Advanced Polymers
Fabricate robust parts for land, sea, and air applications whenever, wherever. AON3D’s large, high temperature 3D printing platform expands possibilities with open access to hundreds of materials—including high-performance thermoplastics—and some of the best material properties currently available in 3D printing.
- North American made
- Robust docs & eLearning platform
- Open architecture
- Disconnectable WiFi
Redefining Readiness
On-Demand Large, High-Performance Parts
Meet the demands of any assigned mission, quickly and affordably. AON3D’s massive build volume and open access to engineering-grade and high-performance polymers redefine what can be developed, replaced, and manufactured on-demand with additive manufacturing.
Maintenance, Repair, Overhaul (MRO)
Save weeks and thousands on a per part basis while reducing on-hand inventory with on-demand tooling and aerospace-grade materials.
Mitigate Obsolescence
Manufacturer legacy parts for even the most demanding applications with high strength, high heat, and UV resistant materials.
Same-Day End-Use Parts
Build supply chain resilience by 3D printing parts that meet functional requirements with exceptional mechanical, thermal, and chemical resistive properties
Enhancing Government Innovation & Capabilities – Concepts to Cockpits
With high temperature 3D printing, engineers can print parts in high-performance materials with proven use cases in highly regulated applications, such as aerospace and marine.
Aircraft & Naval Cabin Components
3D print UL94 V-0 flammability rated materials that meet FAR 25.853 flame, smoke, and toxicity (FST) requirements, such as ULTEM™ 9085.
Space-Grade
Parts
3D print materials, such as PEEK and PEKK, that can maintain mechanical properties under extreme thermal cycling and exhibit low outgassing under vacuum.
Functional Prototypes
Print parts that meet functional requirements with access to the best mechanical, thermal, and chemical resistive properties currently available in 3D printing.
Mission-Ready Materials
ASA
A tough and strong material known for its high impact, wear, temperature resistance and excellent UV resistance.
- Strong & Durable
- Heat Resistant
- UV Resistant
TPU / TPE
Create living hinges, non-marring interfaces, and work holding aids for irregularly shaped pars with flexible materials down to 85A shore hardness.
- Flexible
- Resists Deformation
- Food Contact Safe
ULTEM™ 9085
A high strength, thermally stable, and chemical resistive material that meets many FAA or EASA regulations including UL94 V-0 flammability rating and FAR 25.853 (FST) requirements.
- Good chemical resistance
- High heat resistance
- High tensile strength
PEKK
An easier-to-print high performance polymer with great mechanical properties under thermal cycling, radiaiton and cemical resistance, and exhibits no outgassing under vaccum.
- Great chemical resistance
- UV resistance
- Sterilizable
CF Nylon
A low-cost, high strength, and rigid material that is perfect for functional prototypes, lightweight end of arm tooling, and many other tooling aplications.
- Very high mechnical strength
- Good electrical insulating properties
- High thermal strength
ABS ESD
Compliant with RoHS Standards, ABS ESD is low-cost solution for fixtures when handling aircraft parts susceptible to damage from electrostatic discharge.
- Very high mechanical strength
- Good electrical insulating properties
- High thermal strength
Open Materials
With AON3D’s Open Material 3D Printers engineers and designers are free to print the materials they want with the part properties the need and at affordable prices.
- No Unlock Fees
- Access High Performance Polymers
- Explore & Develop Materials
Recommended Content
How to 3D Print PEEK, PEKK, and ULTEM™
Learn how to 3D print the world’s most advanced polymers to create high strength, high heat, and chemical resistive end-use parts.
Replacing Metals with 3D Printed Polymers
Replacing metals with polymers is not only possible but becoming increasingly more prevalent.
3D Printing Composite Tooling
Pioneering the field of deployable space structures, Opterus turned to 3D printing to directly print high temp carbon fiber molds.
New Validated Materials for AON3D Printers – March 2022
Learn which new materials passed AON3D’s material lab validation and are ready to print.
PEEK – Best 3D Printing Temperatures to Maximize Crystallinity
Learn which temperatures are needed to maximize PEEK part properties
Calculator: Finding the ‘reel’ cost of volumetric filament pricing
Convert filament sold in cubic centimeters to kilograms and cost per kg to find the real cost of proprietary materials
CAD to Finished Print: How to 3D Print on the AON M2+
Learn how to go from model to finished print with the AON M2+ in this step-by-step guide.
Bring High Performance 3D Printing In-House
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