Hylo™
3D print high performance parts in PEEK, ULTEM™, and open market materials – larger, faster, stronger, and easier than ever.
300+ Clients Globally
The World’s first AI-powered 3D printer. Manufacture higher quality parts, up to 85% stronger, with the click of a button.
Unrivaled
Part Performance
Ultra-High
Throughput
Easy, High-Quality
Results
Unrivaled
Part Performance
Achieve new levels of part performance with AON3D’s AI-optimization software and open access to the world's most advanced polymers, including PEEK, PEKK, ULTEM™, and fiber-reinforced composites.
Unlocked Material Access
Composite-Ready Extruders
Print parts over 2X stronger and 6X stiffer compared to neat polymers. Hylo comes ready to print composites, such as chopped carbon fiber filled PEEK, where tensile strength can exceed 140 MPa and tensile modulus, 11 GPa.
Maximize Properties with AI
AON3D’s Basis software creates model and material specific print settings, mm by mm, yielding stronger and higher quality parts.
Ultra-High
Throughput
Achieve over 8x throughput with industry-leading print speeds, available duplication mode, and features that reduce post-processing.
High-Speed, High-Flow Extrusion
Independent Dual Extruders
Print complex geometries and reduce post processing with soluble supports or double your machine’s output by printing part runs with optional duplication mode (coming 2025).
Raftless First Layers
High precision, independent active-leveling extruders with swappable, reusable build sheets provide perfect first layers.
Easy, High-Quality
Results
Fully automated calibration and advanced material management deliver high quality results with the touch of a button.
High Precision, Self-Calibration
Advanced Material Management
Maximize part quality and consistency with a humidity-controlled and monitored storage bay, automated material loading/changeover, and filament diameter variance compensation.
Integrated Quality Management Tools
Achieve consistent, high quality parts with 25+ integrated sensors for process control and monitoring. Analyze process logs in AON3D Basis™ to quickly verify printed part quality and identify internal/external print defects.
- 3D Printer
- Materials
- Software
Our Technology
Basis creates dynamic, part-specific print settings utilizing polymer physics-based process simulation.
Combined with Hylo’s end-to-end automation and in-process monitoring, the AON3D platform delivers repeatable, quality-verified parts with maximized properties.
Adding Polymer Physics to the Slicing Process
Default Print Settings
Open market slicers apply static speeds and thermals. When combined with a part’s unique features, this creates numerous issues.
- Weak, anisotropic parts
- Warping and cracking
- Print failures
Basis™ Optimized Print Settings
Process parameters are tuned mm by mm, to a part’s unique features and polymer physics, minimizing defects while maximizing interlayer bonding.
- Up to 85% stronger parts
- Better surface finish
- Improved dimensional accuracy